TST800 SERIES OVERVIEW
Revolutionize your electric and hybrid vehicle development with UNICO’s Active AC Load, the ultimate solution for traction inverter testing in electric and hybrid vehicles. While a full eMotor emulator may dynamically simulate an inductance or the ripple current associated with the inverter’s PWM ripple frequency, this is often not necessary for many inverter test applications. An Active AC Load is specifically designed to allow full power testing, which is not possible with passive loads, while adding the ability to emulate an RL load or motor back emf as seen by the inverter at any power factor. This makes UNICO’s Active AC Load a more cost effective and powerful solution suitable for most inverter validation applications. The seamless integration with open communication protocols simplifies connection to your current electric vehicle testing setups. Plus, if you’re already using UNICO’s regenerative battery emulator system, our modular design ensures easy expansion.
APPLICATIONS
- Research & Development
- Validation
- Durability
- End of Line Testing
- Test to Global Standards (LV123, ISO26262, and more)
- Communication and integration testing
- eMotor production tolerance checks
FEATURES
- Software Adjustable Power Factor (Motor) removing the need for complex physical (L-R) matrix
- Resistive & Inductive load modeling
- Motor feedback emulation
- V/Hz control mode
- More complete testing than HIL or passive load emulation
- Realistic power factor modeling
- Back EMF modeling
- Inertia torque modeling
- Wide variety of communication protocols available
BENEFITS
OPTIMIZED POWER FACTOR
Maximizes testing efficiency and accuracy with an optimized power factor.
REGENERATIVE POWER
CAPABILITIES
Conserves energy and reduces operational costs with a sustainable, regenerative power model.
BALANCED PERFORMANCE
-TO-PRICE RATIO
Offers high end Active AC Load performance at an accessible price, providing value for a wide variety of inverter testing applications.
ENHANCED SYSTEM
RELIABILITY
Ensures dependable and consistent testing outcomes with a robust design tailored for rigorous, longterm use.
ACTIVE AC LOAD FOR INVERTER TESTING - TST800
The UNICO Active AC Load epitomizes the fusion of precision and innovation, essential for the development and validation of electric drivetrains. At the core of this system lies the SiC INVERTER, ensuring both performance and efficient functionality. This dedicated test system is designed to deliver reliable and reproducible results, which are crucial for advancing electric vehicle technology. Comprising both an Active AC Load and an optional battery emulator, the UNICO system eliminates the need for
actual eMotors and batteries during the initial testing phase. This not only streamlines the testing process but also reduces setup times and costs, allowing for immediate commencement of comprehensive testing procedures.
Unico’s Active AC Load allows early testing of traction/drive inverters to prevent prototype eMotor failure, offering precision and flexibility with a fundamental frequency up to 1500Hz and the ability to emulate motors from 2 to 64 poles. Fault injection verification is preprogrammed for efficient error tracking, and the system is user-programmable to match various eMotor designs closely. Additionally, it supports numerous communication protocols, ensuring compatibility with most industry-standard automation systems, and includes comprehensive safety and protection features to safeguard both the equipment and personnel.
| Specifications | |
|---|---|
| Power | 30kW to 800kW |
| Motor voltage | Up to 750VRMS |
| Number of poles | 2 to 64 |
| Back EMF | Standard |
| Full four-quadrant | Standard |
| Inertia torque | Standard |
| Fundamental frequency | Up to 1500Hz |
| Encoder type | SinCos, Resolver |
| Resolver | • Poles: 2 to 64 • Offset: -2 π to 2 π radians • Excitation: 2kHz to 20kHz |
| Programmable parameters | • Direct inductance Ld • Quadrative inductance Lq • Magnetic flux • Winding resistance |
| Fault simulation | • 3 Phase open circuit • Phase to phase short circuit • Motor stalling • Demagnetization • Sensor phase shift |
| Internal data logging | Up to 32kHz |
| Model calculation | Up to 32kHz |
| AC Input | 400-480VAC, 3Ph, 50/60Hz (other voltages available on request) |
| Ambient | Up to 40°C, max 1000m above sea level, 95%RH non-condensing |
| Enclosure | NEMA 1 (other options available upon request) |
| Cooling | Air cooled, Open loop liquid cooled, closed loop liquid cooling |
| Cabinet Paint | RAL 7035 Rough Semi-gloss Poly Powder finish |
| Certification Compliance | UL (other certification available) |
| Control | Local and remote |
| Built-in remote interface | Analog as well as RS-422, RS-485, two ports (other interface and protocol, see options below) |
| Safety and control interlocks | Hardwired, opto-isolated, software configurable |
| Battery Emulator Specification | See Battery Emulator Brochure for available voltage, current and power ratings |
| Options | |
|---|---|
| Isolation transformer | Various sizes as required |
| Insulation monitoring | Available |
| Additional analog and Cabinet paint finish | Technical discussion required |
| Cabinet paint finish | Customer specific |
| Protection class | NEMA 12 |
| External communication interface | • CAN open • CC-Link • Ethernet • Profibus DPV1 • EtherCat (sync) • Ethernet IP |
Corporate Headquarters
- Unico
- 3725 Nicholson Rd.
- P. O. Box 0505
- Franksville, WI 53126-0505
- 262.886.5678
Join Our Team
- Drop in your resume at –
- hr@wodehousecapital.com
- + 91 22 66336600
Contact Unico Support
Reach us for any enquiry
Disclaimer
Please see our Privacy Policy which outlines the types of information we collect and how we use it, and that we will respect your wish to opt-out of our communications at any time.
Corporate Headquarters
- Unico
- 3725 Nicholson Rd.
- P. O. Box 0505
- Franksville, WI 53126-0505
- 262.886.5678
Join Our Team
- Drop in your resume at –
- hr@wodehousecapital.com
- + 91 22 66336600
Talk to our Sales Team
Our sales professionals are eagerly awaiting your questions. Fill out the form below and we’ll be in touch. If you’re looking for product support click here
Disclaimer
Please see our Privacy Policy which outlines the types of information we collect and how we use it, and that we will respect your wish to opt-out of our communications at any time.