Rotary Printer Control

Our RPD™ drive controls a rotary printer for corrugated, paper, and other nonmetallic web applications. 

Specifically engineered printing application software embedded within the drive eliminates the need for an external controller. When used in conjunction with a programmable logic controller (PLC), the drive forms a powerful automation work cell that can be easily integrated with other Unico automation cells to build a complete processing line control system. The drive can also be configured to stand alone with discrete I/O and a dedicated HMI. 

Embedded control reduces system complexity while taking full advantage of the exceptional performance, flexibility, and ease of use of Unico drives.

Features

Smart AC Digital Drives

Unico’s 1000 and 2000 drive families provide powerful, flexible digital flux vector control for sophisticated, performance-oriented applications. The drives have been designed for complete flexibility and offer a variety of feedback, programmable I/O, and communication options. They incorporate a number of energy-conserving features, including line regenerative capabilities for exporting energy back to the power grid. Both drive families can take advantage of a modular DC bus configuration for sharing or recirculating energy among multiple drives.

Communication Protocols

The drive supports a variety of serial communication protocols for connecting to virtually any PLC or HMI. The drive can also operate in a stand-alone mode using the built-in keypad/display or using an ANSI or RTU protocol connection to a simple serial display unit.

  • CANopen
  • CC-Link
  • ControlNet
  • DeviceNet
  • Ethernet
  • Interbus
  • Modbus Plus
  • Modbus RTU
  • Profibus
  • Remote I/O†
  • RS-232/422/485

†Supported only by the 2000 family platform

Inputs/Outputs

All inputs and outputs are user-enabled and are mapped to hardware I/O points to allow customization of the control. They are also accessible through a high-speed serial communication link.

Inputs Outputs
motor on motor on
fault reset no fault
motor thermal ok no warning
motor blower ok manual
jog forward auto
goto position reference
goto auto-off at position
auto line too fast
order change cut error
follow source at goto position
dereference at auto-off position
cut to mark batch complete
skip mark early warning
set window missed mark
advance offset open window
retard offset cut to mark
reference switch cam 1
cam 2
cam 3
cam 4
cam 5
cam 6
cam 7
cam 8
motion
forward motion
reverse motion
motor rms warning
thermal warning
no reference warning

Constant-Velocity or Cyclic Modes

Master/slave control simulates line shafting and can replace traditional mechanical gearing in constant-velocity applications. A cyclic mode allows single or multiple printing plates per revolution of the cylinder, giving the flexibility to run repeat registers longer than the register repeat length of the machine.

Dynamic Register Correction

A dynamic correction feature ensures repeated registration on the fly, eliminating the traditional trial and error as well as the associated scrap. In constant-velocity mode, this feature may or may not be used depending upon the web and printing dies on the cylinder. Small corrections are possible within the revolution when the printing dies are not in contact with the web or where there is minimal contact without web or die damage. In cyclic mode, correction is automatic and occurs during disengaged angle(s) of the printing plates on the cylinder. The maximum correction per cylinder revolution is a scalable variable.

Simulators

Simulation tools facilitate setting up, testing, and troubleshooting a rotary printer system. A line simulator makes it possible to run the printer without material by simulating material feedback. A mark detector simulator provides marks at a specified separation to allow testing in print-to-mark or repeat print modes.

Micro Advance/Retard Adjustment

A micro-adjust feature compensates for errors caused by slippage or register mark variation.

Maximum Line Velocity Calculation

The program calculates the maximum velocity at which the line can operate in a cyclic mode. The velocity is computed using a number of parameters that describe the angles of engagement and the number of stops per revolution of the print cylinder.

Cam Outputs

Software-generated programmable limit switch (PLS) outputs replace mechanical cams by electronically following the position of the print cylinder. These cams can be used to trigger/cycle external devices with each cylinder revolution.

Specfications

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Unico Features

Specification

Input200 to 690 V AC, three-phase
Voltage50 / 60 Hz
Frequency> 99%
Power Factor< 5%
Isolation TransformerYes
Unico Features

Specification

Input200 to 690 V AC, three-phase
Voltage50 / 60 Hz
Frequency> 99%
Power Factor< 5%
Isolation TransformerYes
Unico Features

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Input 200 to 690 V AC, three-phase
Voltage 50 / 60 Hz
Frequency > 99%
Power Factor < 5%
Isolation Transformer Yes
Unico Features

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Input 200 to 690 V AC, three-phase
Voltage 50 / 60 Hz
Frequency > 99%
Power Factor < 5%
Isolation Transformer Yes

Block Diagrams

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Brochures

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Resources

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Application used for Automotive

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Battery

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Inverter

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Inverter

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Battery

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Inverter

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Battery

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Inverter

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Battery

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Inverter

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Battery

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Fuel Cell

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Frequently
Asked Questions

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