Unico’s Smart Web AOC Shear Drive can be used alone or as part of a multidrive corrugator dry-end system. The drive controls the shear during the automatic-order change (AOC) sequence and scrap chop-out. The drive uses the same control algorithm as the Unico rotary cut-off knife drives and is superior to typical drive packages. The key features of our web AOC shear control system are chop-out after line stop, chop-out wet-end scrap, scrap reject gate control, scrap jam prevention, automatic reference, and many others.
We can also develop a custom Unico product to cater to your needs, with our team on standby for you if you run into a problem.
The system consists of a Unico 2000 family or 1000 family flux vector AC drive and a properly sized AC motor. A parallel interface module with 32 points of optically isolated, configurable I/O is supplied with the system. Optional communication interface modules support high-speed communications with a programmable logic controller (PLC). The same functionality and performance is available with the 1000 family drive platform with some limitations on hardware-mapped I/O and high-speed serial communications.
The software provided in the drive is Unico’s standard embedded RCO software with additional, pre-engineered UEdit® AOC shear functionality. The shear portion of the program can be modified using standard IEC 1131 ladder diagrams and function blocks to further customize the drive for a particular installation.
Chop-Out After Line Stop
The system provides a means by which the shear will automatically chop out a preset length of material after the line has stopped for a selectable time period.
Chop-Out Wet-End Scrap
The embedded AOC shear software will track scrap material when initiated by a push button or other wet-end signal and chop it out when it reaches the shear.
Scrap Reject Gate Control
The software is capable of controlling the scrap reject gate in real time with feed-forward timing to compensate for electromechanical delays during scrap chop-out mode.
Scrap Jam Prevention
Once a chop-out has been completed, the shear drive will not allow another until enough material has passed into the dry end. This eliminates jam-ups caused by short lengths of material getting stuck between the web shear and the cut-off knife.
Upon power-up, the shear will automatically go to a home position. The system readies itself for the first chop-out without operator intervention.
The drive supports a variety of serial communication protocols for connecting to virtually any PLC or HMI. The drive can also operate in a stand-alone mode using the built-in keypad/display with an ANSI protocol connection to a simple serial display unit.
†Supported only by the 2000 family platform
Inputs & Outputs
All inputs and outputs are user-enabled and are mapped to hardware I/O points to allow customization of the control. They are also accessible through a highspeed serial communication link.